Showing posts with label FHC. Show all posts
Showing posts with label FHC. Show all posts

Wednesday, 10 September 2025

FHC resto nr. 172; Fitting the parcel shelf


One of those tasks that has been haunting me for several years now: installing the aftermarket fiberglass- parcel shelf. And it's been even longer since
it was beautifully covered by the late Lambert Craenen, a local old school car upholsterer.


So I'd decided to tackle this job during my current holiday and install it. So, full of good spirits, I headed to the shed last Monday! But after a few frustrating hours, I had to admit my defeat and throw in the towel. The fit of the parcel shelf was so poor that I couldn't install it on my own: While trying to align the front of the parcel shelf with the mounting holes, it went wrong. I had to stretch the shelf so much that it put too much strain on the four screws securing it to the rear to the body underneath the rear window. The result was that all four screws including the plastic distance pieces, were pulled cleanly out of their respective mounting holes. Time to call in the help of a good friend and come up with a solution to fit the shelf.


In the end we decided to tackle the problem with long flat Allen headed M5 bolts together with longer distance pieces for the rear mount. The lower front edge was fitted using the original mounting method. It still was a bit of a struggle to get everything in place, but we manged it in the end. And it was well worth the effort, as the pictures in this post prove. Special thanks go to Jos for assisting me today!






Monday, 25 December 2023

FHC resto nr. 156; Rear parcel shelf & rear screen

It’s been a while since my last update on this car, about time to continue where I left! The rear of the interior to be precise. When I dismantled the car almost 10 years ago I found out the board material of the original three compartment parcel shelf was well beyond repair and only fit for the bin. So a GRP replacement was ordered and recovered.

Fast forward more than nine years and it is time for the final preparations of the parcel shelf: Drilling the various mounting holes. As you can only screw up that job just once, I ran a few extra measuring sessions for the various mounting points on the car’s body. Also fitted the hard foam support blocks I removed from the original shelf. One measuring session remaining, for the shelfs lower mounting edge. Mainly due to the way this part was fitted to the car, using drill screws. As a result of this the four holes for the lower edge are all over the place. So I will probably drill new large diameter holes in the body’s mounting brackets, and use spire nuts. This should give some room to manoeuvre.



And that’s where the weather intervened with long periods of strong winds and lots of rain during the short spells of spare time I have. Not ideal when the shed’s gate is the main supplier of light and the wind is blowing straight in. So I switched my attention the sound insulation pad (WKC 3340) that is fitted to the rear of the parcel shelf. Sadly somewhere in a previous life this was attacked by mice. So unfit to be re-used, but more than adequate to act as a template to create a new item. The original pad is shown at the top, the reproduced one below. For this I used 8 mm thick black high density EPDM rubber with a slightly profiled surface.


As you can see the mounting holes still need transferring as do the slits to negotiate the flanges on top of the rear inner wings. But that has to wait till I can go to the shed for at least a few hours. Hopefully somewhere in the coming two weeks!

Final job for this post was selecting the rear screens and mounting seal. Turned out the items that came from the car were in pretty good condition!




As you can see from the pictures above the rubber seal is in very good condition. It just needs a good clean before it can be fitted.

Sunday, 15 October 2023

FHC resto nr. 155; 10 Years into the project


The coming week (on October the 17th to be precise) it is exactly 10 years ago that I purchased my last TR7. A pretty early Dutch FHC which was first registered on the 6th of October 1976. It left the factory clad in a Pimento Red (CAB) coat of paint and was fitted with a black cord (CPAA) cloth interior.
I actually stumbled upon the advert for this car while I was doing my periodic internet search for a set of Wolfrace Turbo wheels for my DHC. The rest is history as they say!

2013-10-12 After a short test drive to get an indication of the cars mechanical parts,
before agreeing on the actual purchase;

The original plan was to give it a proper service, a few repairs where necessary, a fresh MOT, and sell it on minus the Wolfrace wheels. But I was never any good at selling cars. And I have always been longing for an early Dutch registered Speke built TR7. Mainly because I really have come to like the clean lines of the early bonnet design.
So I decided to restore it to a more or less standard looking car, with a few (reversible) period detail changes incorporated in the process. And the schedule wasn’t too ambitious either! It should be completed by the time the car became tax exempt some three years later.


Sadly life (and death) intervened several times in the past years. As a result of which the car is still not finished 10 years on! Though I am getting there slowly but surely. At least this 10 year “jubilee” gave me an excuse to trawl through the well over 2000 digital pictures shot so far during the restoration. And post this pictorial summary of the work done so far. In chronological order;

2014-01-29 Removal of the engine while dismantling the car,
in preparation for the body repairs;

2014-02-12 The empty shell remaining after dismantling of the car was completed;

2014-03-15 While the body was away for paint removal and shot blasting,
I started on various parts needed in future. The rear suspension in this case;

2014-03-29 The drivers footwell after shot blasting;

2014-03-29 The left hand front inner wing area after shot blasting;

2014-03-30 Another part that arrived well ahead of schedule;
a slightly customised 14” Moto Lita MK4 steering wheel;

2014-05-24 Reconstructing the incorrect small fuel filler rear deck,
and the heavily butchered boot floor;

2014-05-28 Rear deck and boot area finished;

2014-06-11 Adjusting the left hand door gaps;

2014-06-25 Repairs on the right hand inner front wing area;

2014-07-10 Welding finished and waiting for final shot blasting
and coating with a primer;

2014-07-30 The refurbished seats covered in a specially woven red/black McBeans tartan;

2014-07-30 Recovered GRP parcel shelf;

2014-08-20 One of the repaired doors after returning from E-coating;

2014-09-09 Traditional paint preparations, filling and smoothing the roof;

2014-10-11 The car’s chosen colour combo;

2014-12-11 Nearly ready for painting;

2015-01-10 Applying the anti-chip coating to the body’s
underside in preparation for painting;

2015-01-19 Ready for painting bottom and inside;

2015-02-05 After the first visit to the painters. The interior, the engine bay
and the underside painted in lovely and bright “Nearly-Topaz-Orange”;
I have since found out that RAL2000 Yellow orange is a pretty close match.

2015-06-12 Home made striping and decals ready for application;

2015-06-13 The body, doors, boot lid and bonnet are ready for painting;

2015-09-08 Painted in its chosen colour at last, and waiting for the
satin black paint to be applied to the sills and the rear light panel;

2015-09-14 Back in the shed in lovely “Nearly Topaz Orange”;

2015-12-22 Fitting the sound deadening (or anti resonance) pads to the interior;

2016-01-09 The original VIN plate and body tags,
clearly not fit to be reused on a fully restored car!

2016-01-14 One of the little projects that got out of hand a little, especially time wise.
Remanufacturing the body tags (with a twist) and the VIN plate.
The joys of modern software and online remanufacturing possibilities;

2017-05-10 The refurbished early Speke model throttle pedal;

2017-05-21 The refurbished parts for the pedal box, plus a few new ones;

2017-06-03 The inside of the newly coated fuel tank;

2017-12-20 The small parts shot blasted in preparation for plating;

2018-01-04 The small parts after zinc plating and (black) passivating;


2018-01-10 Refurbished gear box extension;

2018-03-31 The end of an era and a sad farewell. Clearing out the shed at René’s premises,
after he passed away. It was also the first time I saw the body outside in bright sunshine.
It did cheer me up a little;

2018-09-14 The refurbished head lamp supports;

2018-10-06 Fuel tank and fuel filler neck in position;

2019-01-06: Refurbished parts for the boot lid lock mechanism;

2019-03-23 Pedals and refurbished heater fitted;

2019-12-08 Refurbished parts for the door handles and ignition lock;

2020-02-27 Modern aftermarket (Volvo/BMW) brake light switch fitted;

2020-02-29 Fitting a few exterior trim parts;

2020-03-15 The new heart for the car, a NOS Sprint short engine
(with Mahle pistons!) and cylinder head;

2020-05-09 Adapted Allen head bolts for mounting the ignition switch;

2020-06-01 Cleaning and detailing the front side lamp lenses;

2020-09-23 Spot the problem! A water pump cover that escaped British Leyland’s quality control!
Needles to say I opened up the blocked passage leading to the radiator

2020-09-24 Refurbished water pump cover and a very rare original TR7 Sprint water transfer housing.
And yes the blocked opening of the pump cover was opened up;

2020-09-29 Fitting the homemade decals to the boot lid;

2020-09-27 And fitting part of the striping to the sides of the car;

2020-12-06 The refurbished front side lamp units;

2020-12-12 The side lamps fitted to the front bumper;

2020-12-19 Detail of the striping on the front wing and bonnet area;

2020-12-19 The striping running along the left hand side of the car;

2021-02-13 In the shed and the winter Sun just catching the vibrant paint work;

2021-05-10 Remanufactured alloy 5-speed shift pattern on the gear lever knob;

2021-05-13 Completed Sprint/SU inlet manifold, including my own design
alloy carburettor mounts and insulation spacers;

2021-07-06 Detail of the home made nose decal;

2021-11-13 Close up of the early type bonnet safety hooks;

2021-11-13 Brake balance valve and cunifer brake pipes;

2021-12-24 Remanufacturing the brake pipes for the back axle
using conifer pipe (top is the original);

2022-01-07 Locally fabricated stainless flexible brake hoses;

2022-01-08 Fitting the brake pipe running from the brake balance valve to the back axle;

2022-07-31 Refurbishing the engine harness (RKC 5511);

2022-09-28 Refurbishing the main harness (PKC 1946)

2023-01-21 Notes to help me refitting all the wires in
the correct order in the various connector blocks;

2023-02-22 The refurbished fuse box in the main harness (PKC 1946)

2023-05-20 The main harness in position, seen through
the opening for the right hand head lamp pod;

2023-10-08 Original pattern remanufactured door seals fitted;

Looking back over the past 10 years there have been a fair amount of ups and downs. But overall I am well pleased with the work done so far. And stating the obvious; I’m really looking forward to get the finished product back on the road. And that moment is slowly but surely drawing near!