Monday, 10 May 2021

FHC resto nr. 127; Project gear-lever

I am still waiting patiently for the materials to finish the gear-lever-gaiter-finisher. So to kill some of the time I switched my attention to the gear lever itself. When dismantling the parts car early in the year I retrieved this gear lever, which turned out to be in pretty good shape.


It looked a bit dirty, but there was hardly any wear on the vital areas and it was undamaged. Even the gear lever knob looked in in very good condition.


At the time the assembly was carefully wrapped up and safely stored away for future use in a dry location. Sadly when I took the lever from storage the gear lever knob turned out to be not so good anymore. One way or another the gear pattern insert had started to delaminate. Definitely not fit for use anymore!


But the rest of the knob was too good to discard. Time for a little side project and experiment. But first the gear lever itself got some attention, consisting of a good clean and de-grease, including cleaning the M10x1,5 threads of both the gear lever and the knob. This was then followed by a few coats of satin black paint from a rattle can. The slightly damaged plastic cover of the lever’s steel rod was recovered with a piece of heat shrink tubing. And finally the locking nut (not being a stressed part) was heated till it was red hot and then dropped in a small jar containing engine oil. It smelled awfully, but gave a nice black finish to the nut!



The final job was renovating the gear lever knob. First the centre insert needed removing. This turned out very easy: drill a small hole through its centre, stick a small screw driver in and lever it out. Which looks like this. Quite surprised by the large recess underneath.


Remained the finishing touch; a new gear pattern insert. As I couldn’t find a direct replacement online, I decided to fabricate one from a piece of 3mm thick black anodized brushed aluminium. The gear pattern was engraved mimicking the original font style, sort off. But well pleased with the end result!



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